5-Axis Machining
5-axis machining is an advanced CNC machining process that allows a cutting tool to move along five different axes simultaneously. This capability enables the machining of highly complex and intricate parts in a single setup, reducing the need for multiple setups and improving accuracy. The five axes typically include the standard X, Y, and Z linear axes, plus two additional rotary axes (A and B), which provide the ability to approach the workpiece from virtually any angle.
5-axis machining is especially useful for creating components with complex geometries, undercuts, and curved surfaces, making it ideal for industries like aerospace, automotive, medical devices, and energy. It enhances precision, reduces lead times, and enables the production of parts that would be difficult or impossible to machine with traditional 3-axis or 4-axis setups. Additionally, 5-axis machining is highly efficient, allowing for the production of high-quality parts with fewer manual interventions and better surface finishes.
Short lead time
When using 3-axis machining, you need to set up the part multiple times and manually rotate it to machine different sides. But with a 5-axis machine, you don't have to go through the hassle of readjusting the position of the workpiece every time you change the setup for a complex-shaped part. This saves you time and reduces delays.
Increased accuracy
Frequent setup changes can disrupt your work and cause accuracy issues. When you change the setup, you need to be extremely careful when placing the workpiece. Even a small mistake during placement can affect the precision of your parts. 5-axis machines can help solve this problem easily.
No need for complex fixtures
3-axis machining requires special fixtures to hold the part in the correct position. But with 5-axis machining, we can avoid using these complex fixtures. This is because the workpiece is held at one spot and rotated to create the desired shape, eliminating the need for additional fixtures.
Superior surface finishes
In 3-axis machining, achieving the desired surface finish often requires making many small cuts, which takes a lot of time and adds to the cost. However, with 5-axis machines, which are better suited for complex shapes, you can achieve a much better surface finish more efficiently.
Benefits of 5-Axis Machining
Compared to conventional CNC machining techniques, 5-axis machining centers have several advantages. They eliminate the need for multiple setups, transferring and inspecting parts, and manual handling, which can lead to errors. With 5-axis CNC machining, a workpiece can be machined from different angles with high precision.
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5 Axis Machining Industries & Applications
Our 5-axis mills are capable of producing custom components that are used in a wide range of industries, including: Medical, Energy, Automotive, Electronics, Molds and etc.
5-axis milling machines are commonly used in the production of medical implants, devices, and instrument parts. These machines enable us to meet the stringent quality standards of the healthcare industry by achieving high levels of precision, even for tiny components.
5-axis CNC machining is an efficient method for automotive prototyping. It helps the validation process, which occurs between the initial design of a product and the final production run. This helps ensure that automotive components meet the required specifications and quality standards before entering mass production.
5-axis CNC machining can effectively cut deep mold cavities with maximum precision. It minimizes tool chatter and provides better access to the workpiece, allowing the use of shorter cutting tools, and enhancing the overall quality of the machining process.
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Molds
Electronics
Automotive
Energy
Medical
est.
1995
More than 15 years of extensive industry experience
3000
+
Completed projects
98
%
Satisfied customers
Our CNC Services
CNC Turning
CNC turning is an ideal technique for creating deep bores, threaded elements, and a variety of cylindrical shapes with superior surface finishes. For precise component production, fast lead times, and flexible batch sizes, Wanda's CNC turning services provide the solution you need. Explore how we can support your manufacturing requirements.
CNC Milling
CNC milling is a precision machining process that involves using computer-controlled rotating cutting tools to remove material from a workpiece. This method is ideal for producing complex geometries, detailed surfaces, and intricate prismatic shapes. Multi-axis CNC milling machines offer versatility and accuracy, allowing for the creation of both flat and curved surfaces without the need for specialized tooling. This adaptability makes CNC milling suitable for a wide variety of industries and applications, ensuring efficient production of high-quality components.
EDM Services
Electrical Discharge Machining (EDM) is a highly precise manufacturing process used to shape hard metals and materials that are difficult to machine with conventional methods. It works by generating controlled electrical sparks between an electrode and the workpiece, which erodes the material to form the desired shape. EDM is particularly useful for creating intricate details, fine features, and tight tolerances in components that require high precision.
Surface Finishing
There are two main types of EDM: wire EDM, which uses a thin wire as the electrode to cut intricate shapes, and die-sinking EDM, where the electrode takes the shape of the cavity to be machined. EDM is commonly used in industries like aerospace, automotive, and mold-making, where complex geometries and hard materials are essential.
Wanda is capable of machining parts from a variety of materials, including both metals and plastics. Our services are ideal for everything from prototyping to high-volume production runs. Machining involves many factors, and Wanda is here to assist you in selecting the most efficient process for your components. Whether you need one part or a million, we can help. Simply upload your CAD files for a free quote and discover how we can support your project today.
The tightest tolerance we offer is ¡À.0008" (0.020 mm). For tighter tolerances, we evaluate each case based on your technical drawings. Wanda¡®s CNC machining service is capable of producing parts with tolerances as precise as ¡À0.0002". If no technical drawings are provided, all CNC parts will be manufactured according to our ISO 2768 medium standard. However, we can machine to tighter tolerances, such as ¡À0.025 mm or ¡À0.001", when critical features are specified in an accompanying engineering drawing.
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Other Services
Precision and Quality
Our manufacturing service ensures exceptional precision and high-quality results. With advanced machinery and skilled operators, we can achieve tight tolerances and impeccable finishes for your parts.
Wide Range of Materials
Indeed, our CNC machining capabilities extend to over 50 different metal and plastic materials, providing you with a comprehensive range of options to suit your specific project needs
Factory Prices & Fast Deliver
Choosing us means getting the best of both worlds ¨C top-notch quality at factory prices, along with the assurance of timely delivery, along with the assurance of direct and reliable communication throughout the process.
State-of-the-art Equipments
With over 8000 square meters of factory space, 100+ state-of-the-art CNC machines we have the capacity to undertake diverse projects of varying scales and complexities.
Why Wanda is Different